Disc Pelletizer Operation

How to Pelletize a Fine Powder

It is not uncommon for operations to utilize a rotary drum in place of a disc pelletizer to achieve a higher capacity. Test the Process to Pelletize Fine Powder The different types and combinations of equipment, paired with the various binders, product goals, and feedstock behaviors makes testing a key step in the development of a successful ...

Disc Pelletizers

Disc Pelletizers are adjustable pan device utilized in micro-pelletizing, pelletizing and conditioning applications in which a shallow pan and a smaller retained burden are …

Pelletizing Disc / Disc Pelletizer Solutions

Here are the detailed components and operations of an iron ore pelletizing disc: Components: Rotating disc or pan: The main part of the machine is the large, circular disc or pan, typically made from a durable, abrasion-resistant material.

Pelletizing (Wet Granulation)

Disc pelletizer training is a commonly overlooked, but essential aspect to a successful pelletizing operation. Pelletizing material on a disc pelletizer … Continue Reading →

6 factors affect quality of finished pellet from disc …

How pellet is made from disc pelletizer Disc pelletizer is a pelletizing equipment widely used in pelletizing plants. Its main component is an inclined steel disc with a periphery. ... If the operation of other …

Iron Ore Pelletizing Process: An Overview | IntechOpen

Commercial operation started in the 1950s in Sweden using vertical-shaft-kilns for firing the pellets. ... in this case using a disc pelletizer, and the induration step. Figure 2. Typical pellet plant using disc pelletizer as balling technology. Source: Elaborated by the authors from [9] and Vale [10]. ...

Disc Pelletizer

Disc Pelletizer. The Mars Mineral Disc Pelletizer is an adjustable pan device utilized in micro-pelletizing, pelletizing and conditioning applications in which a shallow pan and a smaller retained burden are desired. It can …

Heavy duty disc pelletizer for metallurgy, cement for sale

Disc pelletizer, also known as pan granulator and balling disc machine, is developed from newly improved granulation equipment based on traditional equipment structure combined with practice. The equipment has the characteristics of uniform pellet size, low water content, high strength, simple structure, convenient control and stable operation.

Best Practices for Maintaining a Disc Granulator

The disc granulator, also known as a pan granulator, is a preferred approach to agitation agglomeration (wet granulation) for soil amendment producers, mineral …

Anatomy of a Disc Pelletizer

The disc pelletizer, or pan granulator, is an ideal agglomeration solution when looking to create a uniform pellet product from dry or slightly moist materials. Producing a premium granular product, the disc pelletizer is favored among manufacturers producing everything from soil amendments to chemical products.

Optimizing the granulometric composition of pellets …

The process of pelletizing iron ore on disc pelletizers is mathematically modeled. Different methods of regression analysis are used to describe the pelletizing …

Optimizing the granulometric composition of pellets obtained on a disc

The following are the parameters that have the greatest effect on the pelletizer operation and that serve as the input parameters: the moisture content of the concentrate X 1; the amount of bentonite powder added X 2; the amount of flux-reinforcing mixture that is added X 3; the load on the pelletizing disc X 4; the rotary speed of the …

Process training for pelletizing plants | Processing Magazine

To assist producers in getting their operations up and running, as well as optimizing their output, FEECO offers process training to pelletizing plants. The training process. While FEECO provides training for a range of processes, the pin mixer-disc pelletizer agglomeration process is perhaps the most requested.

OPTIMIZING THE GRANULOMETRIC COMPOSITION OF …

The following are the parameters that have the greatest effect on the pelletizer operation and that serve as the input parameters: the moisture content of the concentrate X 1; the amount of bentonite powder added X 2; the amount of flux-rein-forcing mixture that is added X 3; the load on the pelletizing disc X 4; the rotary speed of the disc X ...

disc granulator | disc pelletizer design | disc …

The disc(or the disk) of Fertilizer disc pelletizer is designed to be a holistic circle-arc, with a rim to hold the tumbling pellets. The linings in the disc are high-duty glass reinforced plastics. They make the pan durable and …

Disc Granulator| Disc Pelletizer from China Leading …

At the same time, due to the friction between the material and the disc, the particles roll upward with the disc and overflow from the disc edge when they reach the finished granule size. The main factors affecting the pan granulator are disc diameter, disc inclination, disc edge height, rotation speed, feeding position, scraper position and so on.

Method of Making Iron Ore Pellets with a Carbon Core …

t/h can be expected with a 7.5 m diameter disc for commercial scale operation. This achievement of con- structing a method for producing pellets with a carbon core was a breakthrough which ...

Rotary Drum Agglomerators

Agglomerators are an ideal solution for high-capacity agglomeration operations, or when agglomeration needs to be combined with a chemical reaction, such as in the production of granular fertilizers. ... Disc pelletizer training is a commonly overlooked, but essential aspect to a successful pelletizing operation. Pelletizing material on a disc ...

Rotary Drum or Pelletizing Disc?

The disc pelletizer is considered an open system, because the operation happens in a less sealed atmosphere than a drum, though hoods are available for containing material on the disc. Maintenance. Disc pelletizers require somewhat less maintenance than a rotary drum. Though pelletizers do need to be maintained properly in order to function ...

Best Practices for Maintaining a Disc Granulator

The disc granulator, also known as a pan granulator, is a preferred approach to agitation agglomeration (wet granulation) for soil amendment producers, mineral processors, and chemical manufacturers, favored for its high on-size yield, ability to fine-tune product, and the premium round granules it produces. And while this diverse …

Disc Granulator | Pan pelletizer for Fertilzer granulation …

EMCC's Disc granulator (also known as pan granulator) are the equipment of choice for converting powdered materials into uniform, round pellets.Disc granulator utilize a non …

Disc pelletizer process | disc granulator manufacturer

How does disc pelletizer process chicken manure powdery materials into specific granules? After crushing the fermented chicken manure into powders, the disk pelletizer can make them into specific granules.The pan granulating equipment uses wet granulation methods for granulating.You can add some liquid for improving the adhesive force, so …

How to Use a Disc Pelletizer (Pan Granulator)

Disc pelletizers are a "tumble growth" or agitation agglomeration device, meaning they rely on a liquid binder and motion to form and refine agglomerates. The disc pelletizer may be used alone, or in combination with a mixer, most often apin mixer. Material is continuously fed …

A Look at Micro Pelletizing

It also allows the target moisture level to be reached prior to the disc pelletizer, which can increase production and decrease the amount of binder required, because densification is being carried out in the pin mixer through motion, instead of on the disc pelletizer with additional binder. ... micro pelletizing in a pin mixer alone offers a ...

Disk Pelletizer for Organic&NPK Fertilizer | Design

Disk Pelletizer for Sale Let us tell you why you should buy our disk pelletizer and how to use it to produce fertilizer granules. Skip to content. ... Then, what is the particularity of the spray system of our disc granulation machine? The answer is the easy operation of these water sprayers. Let's take the rotary drum granulation machine as ...

Disc Pelletizer

Pellets are formed by rolling operation by combined added moisture . Category: ASSISTING Tags: Hydro cyclone, ... Disc pelletizer, also known as a disk granulator or pelletizing disk, is a machine used to create uniform pellets from powders or fine materials. It operates based on the principle of agglomeration, where fine particles are combined ...

Tips for Choosing a Disc Pelletizer

The disc pelletizer, or pan granulator, is the device of choice for processing powdered bulk solids and fines into rounded, dust-free granules, improving handling and transportation qualities, enhancing performance, and creating a premium product.. As with most process equipment, choosing the right manufacturer can quickly become overwhelming. Here …

Disc Pelletizer | Service Industry Machinery Nec | Feeco …

Disc pelletizers utilize a non-pressure (tumble growth) approach to agglomeration and work by tumbling material on a rotating disc, with a binding agent and feedstock being continuously added. The binding agent causes the fines (or seed pellets, when utilizing a pre-conditioning step) to become tacky and pick up additional fines as the material ...

Pan pelletizer | Mini pan pelletizer for laboratory

The mini pellet maker owns all functions like those of disk granulator used for commercial and industrial purpose, or small scale production. In addition, the advantages of the mini disc pelletizer are easy operation, easy transport and low cost. If you have other special requirements, we can also customized equipment for you.